US-935S
Cylindrical Battery Welding
针对精细应用，TECH-SONIC推出900W伺服超声波圆柱形电池焊机，型号US-935S。它拥有许多与3.6kW CLC同伴相同的功能，缩小版可焊接更小的精致部件。这种圆柱形电池贴片焊机能够检测单个缺失或添加的箔片和贴片堆叠，具有较小的焊接面积，用于精密焊接。较低的功率和较高的频率使这种电池标签焊机成为手机，信用卡和其他小型电子设备中使用的电池的理想解决方案。
TECH-SONIC超越了最新的超声波金属焊接技术，在超声波焊接中加入了伺服机构控制。因此，产生了一个闭环控制焊接 w，以响应当今关键焊接的各种动态。此外，这种CLC超声波圆柱电池贴片焊机提供精度，重复性和可靠性。专门从事锂电池正极和负极基材铜或铝箔的焊接。这种正在申请专利的电池标签焊机允许动态力和振幅控制™。与多步焊接相结合，为经常具有挑战性的箔，标签和母线焊接创建最佳焊接参数。With a single-micron resolution linear encoder, CLC cylindrical battery welding machines are able to detect weld height changes relative to a set tolerance window with greater precision and accuracy than their pneumatic counterparts. It can detect one single missing or added foil in a stack of eighty (the thickness of a foil is around 10um), then signal the error to the user before initiating the welding sequence.
CLC Advantages for Battery Welding
TECH-SONIC’s patented servo control ultrasonic welding process (Multi-step process) allows the user to apply the proper amount of force and energy to the weld at the appropriate time. By being able to control these specific welding parameters, it enables the users to create precise, consistent, and repeatable welds.
Product Specifications
Frequency
35 kHz nominal
Ultrasonic Power Output
900W maximum
Power Supply
230 VAC single phase; 16 Amp max; Nema 6-20r outlet
Weld Force
~440 Newton maximum
Controller Cabinet
75 pounds (34 kg)
H - 16" (406.4 mm)
W - 9" (228.6 mm)
L - 20" (508 mm)
Weldhead
40 pounds (18.2 kg)
H - 20 cm (200 mm)
W - 7 cm (70 mm)
L - 18 cm" (180 mm)
Visual Display
15.5 inch touch screen display
Additional Options
Barcode Scanner
Wire Cutter
Weld Material
Aluminum (Al)
Copper (Cu)
Platinum (Pt)
Nickel (Ni)
Silver (Ag)
Gold (Au)
动态力和振幅控制™
与多步焊接
力超过20个焊接步骤与独特的力和振幅参数
能够在焊接周期中改变和调整力和振幅，优化每个特定的焊丝应用的焊接参数
能量和频率保持不变
测力元件力反馈
微米分辨率
一致的测量和超声波输出产生高cPk值
测量焊前和焊后的高度和宽度
横截面面积测量和计算额外的质量控制
更高的效率和质量控制
由伺服驱动电机
更长的夹具寿命
能够通过使用理想的焊接参数来减少箔和极耳上的多余应力;限制材料裂缝
软触摸着陆焊接材料由伺服控制
防止撕裂损伤表面层箔或极耳的冲击
设置的home位置的选项，低于全开位置，以缩短周期时间
Features and Benefits of Closed Loop Control Technology for Battery Welding
- Ability to detect single missing or added foils and tabs in a stack
- Capability of over 20 weld steps
- Measurement of pre weld and post weld height (CLQC)
- Knurling lasts longer due to multi-step process
- Ability to change force and amplitude during weld cycle
- Consistent measurement and ultrasonic output produce high cPk values
- Lower energy/ lower operational cost
For more technical information, please download our brochure.
Need a solution for Common Spot Welding Applications?
See our US-3620S model
CLC Ultrasonic
Spot Welder
US-3620S
Need a solution for Standard Power Heavy Duty Applications?
See our US-3620SH model
Need a solution for High Power Heavy Duty Applications?
See our US-5020SH model
Need a cheaper or "economic" solution?
See our US-935P model
Ultrasonic
Spot Welder
US-935P
CLC Spot Welder US-3620S
CLC Spot Welder (Heavy Duty) US-3620SH
CLC Spot Welder (Heavy Duty) US-5020SH
Ultrasonic Spot Welder
